Shop below for the milescraft door installation kits and make your next diy door replacement project a. Precision made of extruded aluminum with builtin clamps, hinge setting gauge, plus scales and. Heres what i built, with a few custom features in order to take advantage of jig fixtures and hardware i already had. Sometimes its quicker to cut hinge mortises with a router than by hand. Mark the center of the hinges barrel on the jig face, photo below. Glue and screw this piece perpendicular to the underside of the jig, edge abutting the marked line, covering the hingebarrelside of the bit opening. Jul 16, 2010 while building my 6panel cabinet recently pictured left, i decided to capture the process of mortising for a butt hinge.
In this article, learn how to make a custom hinge mortising template. A poorly fit hinge not only looks bad, but it can affect how well a door or lid opens and closes. My emphasis here was on keeping things very simple, so this wont keep you away from the work for long. With a router, a small straight bit, a chisel, and some careful layout, youll find mortising for hinges to be fun and easy.
Then, align the support arms bottom edge with the bottom edge of the door, clamp it in place, and rout the mortise as shown above. For these files you will need a hinge mortising jig woodworking plan free software, a hinge mortising jig woodworking plan so called pdf viewer to open and view the 1. Now you can increase your homes security, or add some unique flare by replacing the doors in your home without the risk of damaging the door or door jamb. Jig it hinge mortising system instructions with templates for specific quadrant and siderail hinges, bits and guide bushings all sold separately the jig it hinge mortising system allows you to use your plunge router to easily cut precise mortises for jewelry boxes, humidors and other small boxes. You get 15 pages of fully dimensioned illustrations and detailed plans in pdf format. A simple to use hinge mortising system, the hinge mate is completely adjustable and will work on virtually any door, door jamb or stock up to 5 wide. With a chisel, pare down along the guides, concentrating on keeping the back of the chisel pressed against the guides. These are the only hinge templates so far for this jig. Mar 06, 2019 another popular plan book for the perfect weekend shop project. Rated 3 out of 5 by selbeep from a99ht2 i have purchased two of these. This jig makes cutting a mortise for a hinge almost automatic. Each includes an advanced polymer frictionfit holder that can be mounted horizontally or upright. I have a router, a hinge mortise template, and the correct router cutter to do the job but im not clear on the best way to procede to cut the mortises.
This mortising kit makes it easy to put hinges on doors. Diy paint remover wood, for beginners and advanced from experts. Worried about sizing the mortise to match the hinge. Mortise pal mortising jig users manual supplied with the jig come in four lengths, 12, 1, 1 12 and 2. Manufactured from 332 thick solid brasssb, these nonmortise hinges feature tight tolerance between barrel and pin for smooth operation. Glue and screw this piece perpendicular to the underside of the jig, edge abutting the marked line. Take a look at the drawing below and youll see that the working parts of the jig. Simple bench design plans guide, for beginners and advanced from experts. One of the make it or break it parts of building a project comes when you install the hardware. The hingemate ii lets you accurately set hinges in minutes. Show your home improvement plans or projects, ask questions and share your experiences. Hi, im searching a jig to route the hinge mortises on my doors, ive found bosch 83038.
Door jamb router jig bing images from carey template hinge mortising system, image source. Diy barn quilt instructions, mario wood diy plans, wood bead chandelier diy, hinge mortising jig plans. Learn the basics of woodworking woodworkers are artists who manufacture a wide range of products like furniture, cabinets, cutting boards, and tables and chairs using wood, laminates or. While building my 6panel cabinet recently pictured left, i decided to capture the process of mortising for a butt hinge. I was disappointed when i contacted ryobi to see if i could purchase.
Making a hingemortising template by yourself youtube. For example, the 1 template used with a 38 bit produces a 8mortise. Use the hinge mortising template for mortising door and jamb for 312. With the leigh fmt there are two guide pins on the underside of the subbase that is attached to the router, and these run along two guideways on the top of the jig body.
The system consists of the jig it hinge mortising jig platform and an array of five square template inserts, each of which corresponds to a specific type of quadrant or siderail hinge. Using the jigs clamp a workpiece with the drilledout mortise to your bench and align the jig opening with the mortise layout lines. These hinges require the same template inverted for the two different halves. Hinge mortising jig woodworking plan cherry tree toys. Made in canada, this set of abs templates and aluminum rails handles two or threehinge setups, adjusts for hinges from 2 12 to 4 12, and cuts corner radii of 14 or 58. This was my first custom door install so i was a bit nervous to cut into a custom ordered slab.
Rockler introduces hinge mortising jig woodworking network. The hinge mate ii lets you accurately set hinges in minutes. Miles craft door installation kits door mortise kit, hinge. Progrip mortising hinge mate by peachtree woodworking. I purchased a 2nd one to complete my door replacement project. The system can cut hinge mortises up to 214 wide by 514 long. Bosch clicchange 3piece selfcentering drill bit assortment cc2430. Routing a perfect mortise for a hinge can be a challenge, but this jig makes it a snap by using the hinge to set it up. Progrip mortising hinge mate by peachtree woodworking pw584. Made in canada, this set of abs templates and aluminum rails handles two or three hinge setups, adjusts for hinges from 2 12 to 4 12, and cuts corner radii of 14 or 58. Carey template hinge mortising system peterainsworth. These simple tips will make the process much easier. I like to be able to feel a tiny bit of the cutting edge when sliding my finger across the hinge to the bit.
Hi, im searching a jig to route the hinge mortises on my doors, ive found. The hinge mortising jig takes the hassle out of cutting a mortise for a hinge and just about makes it automatic. Step 1 hold your hinge firmly in place on the workpiece and mark a line at the back edge and side edges. I have found it easiest to lay the template on the router, the hinge on top of that, and then adjust bit depth to match. Shop below for the milescraft door installation kits and make your next diy door replacement project a breeze. Miles craft door installation kits door mortise kit. Shopmade jig for butt hinge mortises popular woodworking.
Use it for doors, strike plates, boxes, or other edge routing projects. Includes templates for the two most popular interior and exterior hinge sizes. We can create and customize a hinge template, a door hinge template, a hing and jamb template, a classic boring jig, a hing jig, and a boring jig to fit your needs. The actual bit depth when mortising hinges is rather small, making it very difficult to accurately measure and set. After carefully measuring the size of the hinge and the router baseplate, i nail 1. Just set the spacing where you want and use an upper bearing bit with no bit offset. Build your mortising jig exactly as i did by downloading this pdf document of my plans.
To determine the overall mortise length add the template length to the bit diameter. I did this for 3 doors many years ago with the same equipment but ive no clue how i did it. Each week brings documents, emails, new projects, and job lists. Using a plunge router with the jig, woodworkers can quickly and easily cut both mortises and tenons ranging from 14 to 12 thick and from 1 to 3 wide. Woodcraft magazine slot mortising jig downloadable plan. The handy door mortise kit, hinge mortise kit, and hingmate350 allow you to easily replace doors without damaging the door or the door jamb. Shows how to construct your own shopbuilt mortise jig. It uses the hinge to set the jig for a perfect fit. The centered tape measures tabs for accurate placement on the door and jamb and the door thickness selector is easily adjusted for 8 and 4 doors. So before you can start routing mortises, youll need to build the jig. It can handle hinges as small as 34, or as large as 3 18.
For these files you will need a hinge mortising jig woodworking plan free software, a hinge mortising jig woodworking plan so called pdf viewer to open and view the 1 last update 20200503 woodworking plans. Hinge mortising jig woodsmith woodworking seminars yumpu. Combined with the appropriate mortise templates sold separately this jig lets you do just thatrout flawless hinge mortises for decorative boxes. With the easy setup and routing provided by this system, frustrating mistakes will be a thing of the past. Hinge mortise kit milescraft this kit allows you to cut accurate door and jamb hinge mortises without any tear or a hole on the wall. A custom hinge mortising template hinges diy, interior door. After the template is cut, mount it to a block of hardwood for stability. The templates were a decent fit for the 4 inch rounded hinges i bought. The only down side is the template jig has to be screwed into the piece to be secured. Refer to the instruction manual of your power tool. I know leevalley used to have one but they dont anymore, anyone have suggestions. Mortising jig users manual popular woodworking magazine. It takes the stress out of the final stage of box making, a stage that, if it goes wrong, can ruin the entire box. The jig comes completely assembled and is ready to use right outofthebox to produce the widely used 14 mortise and tenon joint.
Rockler introduces hinge mortising jig simplifies installation of quadrant and siderail hinges in decorative boxes medina, mn sept. Some woodworkers discount loose tenons as the poor machinecut cousin of traditional mortiseandtenon joinery, but ive found the joint useful in many. The concealed hinge jig consists of a glassfilled nylon base with a hole that receives a drill guide. For this one job you can take your pc jig and create a 3 hinge jig out of a strip of 38 plywood. Jan 19, 2018 i needed to route some door hinges and got this ryobi door hinge kit to help me do the job. The same template used with a 14 bit produces a 114. Milescraft hinge mortise kit allows you to create hinge mortises for all standard door thicknesses.
Indexing cams ensure that the jig positions the bit to drill a hole at the required offsetwhich is dictated by each hingeand a builtin stop collar ensures that the cup depth is correct every time. First, use a hinge to set the router bits cutting depth, photo below. When the carey template company ceased operation, we bought the patent and manufacturing rights, to keep it in production. Get an online, followmystep, new comer woodworking guides plans from an accomplished woodworker who comprehends the obstacles of a newbie. Build a hinge mortising jig for wood shop with images router.
Hingemate200 ready to use dropin door hinge jig for routers. The general ez pro mortise and tenon jig is the answer. A simple to use hinge mortising system, the hingemate is completely adjustable and will work on virtually any door, door jamb or stock up to 5 wide. Precision made of extruded aluminum with builtin clamps, hinge setting gauge, plus scales and guide pins for door and jamb mortising. Hold the door in this position using a block and wedge or. Most mortising jigs are lined up with the centerline on each axis of the mortise with the design of the jig and the bit used defining the outer boundaries of the mortise. Hinge mortise kit, mortising system, milescraft 1214. This drawing shows how i determine the position and size of the jig.
Double that measurement to determine the width of the jigs center strips drawing, next page. Sep 21, 2015 rockler introduces hinge mortising jig simplifies installation of quadrant and siderail hinges in decorative boxes medina, mn sept. Clamp across the cleats to secure the jig to the workpiece. How much of this is totally different from the job you have done before. Simply use the hinge to set the jig for a perfect fit. I needed to route some door hinges and got this ryobi door hinge kit to help me do the job. Hinge mortising jig woodworking project woodsmith plans. Step by step free download pdf free plans learn the basics of woodworking.
Step 2 if you have a cutting gauge, set it to the depth of your hinge plate. Each kit comes with a complete dropin template system. Our heavy duty door hinge jigs are the fastest, easiest and most accurate way to rout hinge mortises. A custom hinge mortising template fine homebuilding. Shopnotes magazine using the hinge mortising jig video. Sep 22, 2015 the system consists of the jig it hinge mortising jig platform and an array of five square template inserts, each of which corresponds to a specific type of quadrant or siderail hinge. The original carey template hinge mortising system lee. For an mdf jig, glue and clamp the guides between the cleats. Door hinge mortiser is easytouse, dropin template jig centered tape measure tabs and measuring guide for precision rout matching mortises for hinges, strike plates and latch plates into your door and jamb with the milescraft door hinge mortise kit for routers. Simply clamp the jig to the stock, adjust the slider to the width of the hinge and make the cut. Mortising machine woodworking project woodsmith plans. Imperial plans the united states customary system of units uscs or usc, more commonly referred to as the english or imperial system, is the standard set of units for our plans.